Method Statement for GI & PVC Conduiting works

   The Scope of Work

7.1 PRELIMINARY ACTIVITIES/ APPROVALS

·      All necessary work permits shall be obtained prior to the commencement of any activity on site, and shall remain valid throughout the entire duration of the operations.

·      All conduits and their accessories shall be inspected upon receipt for any physical damages.

·      All interfacing activities shall be fully coordinated with the Supervision Consultant.

·      All works will be undertaken as per the approved MS, if any situation arise that results in the works not being as per the approved MS the works will be stopped and reassessed as the MS amended.

7.2 PRE-INSTALLATION ACTIVITIES

·      Secure the approval of shop drawings and submittals of the materials to be used for the activity.

·      Review the approved shop drawings intended for the area.

·      Prepare all the materials needed based on the approved material submittals. Materials should be subjected to QA/QC inspection upon delivery/prior to installation.

·      Storage of materials shall be done as to be protected from weather and mechanical damage and as per the manufacturer’s instruction.

·      Check drawings for proper coordination with other disciplines using latest information received in specifications and any RFI concerned.

·      Verify if the area is ready for the installation activity.

·      Prepare all the materials needed based on the approved material submittals.

·      Prepare the manpower required for the installation.

·      Prepare all the tools required for the installation.

·      Ensure that all workers involved are wearing their Personal Protective Equipment (PPE) before proceeding to the work place.

·      Mobilize all the materials, tools, and manpower on the work area.

·      Provide caution signs or signage around the working area. Set-up a ladder or scaffolds to a height depending on the nature of work in order for the worker to move freely and without disturbances. Always secure a safety belt or a full body harness when climbing or working above 5 feet in height and must be hooked in a safe lifeline. Also use safety glasses or goggles for eye protection from dust and other foreign materials.

7.3   WORKING AT HEIGHTS

·      Fixed RMD platform shall be used to perform working at heights.

·      Scaffold assemblies shall be as per the safety standard free from damages and defects.

·      Scaffold shall be assembled by the certified scaffolders.

·      Scaffold shall be inspected by the certified scaffold inspector after each assembly/modification and tagged.

Weekly inspection shall be carried out by the scaffold inspector and tag

·      updated.

·      Hazards, risk, consequences and the precautionary measures when working at heights shall be included in the daily pre-task briefing.

·      All personnel using scaffold shall wear full body harness for working above 2 meter heights to arrest potential fall as an additional precaution.

·      Lanyard of the full body harness shall be anchored on the anchorage point on the scaffold.

·      Scaffolds shall be visually inspected by the foreman prior to use on daily basis.

·      All materials shall be properly placed and secured on the working platform.

·      Toe board protection shall be provided to avoid materials fall.

·      Mobile scaffold shall not be push or pull to move when the platform is engaged by the man or materials.

·      Castor wheel must be locked during the usage.

·      Mobile scaffold shall not be used on the slope surface.

·      Stabilizers shall be assembled to ensure adequate stability.

·      Ladder shall be used as only means of access not as work platform, as far as reasonably practical.

·      Ladders shall be positioned in safe manner and must be supported by the stand by person to provide access/egress.

·      RAMS and STARRT shall be briefed to the working crews by the supervisor on daily basis and recorded.

 

7.4 CONDOUITING WORKS

  7.4.1    1st Fix –G.I Rigid Conduiting: 

1)      The entries of GI conduit fittings shall be so designed that reliable water tight joint can be made between the conduit and fittings.

 

2)      GI conduits shall be so constructed that it is possible bend the conduit easily with the aid of a bending machine and all conduit and conduit fittings shall be of the threaded type.

 

3)      The minimum size of GI conduit that may be used in electrical installations shall be 20 mm other sizes of conduits shall be limited to the following diameter: 25 mm, 32 mm, 38 mm and 50 mm.

 

4)      Rigid non-metallic conduits shall be installed generally in accordance    with the requirements set out for metallic conduits shall allow for the longitudinal expansion and contraction of the conduits.

 

7.4.2   1st Fix –PVC Rigid Conduiting:

 

1)      The entries of PVC conduit fittings shall be so designed that reliable water tight joint can be made between the conduit and fittings.

 

2)      A Vinyl solvent shall be used for permanent joints and expansion couplers.

 

3)      PVC conduits shall be so constructed that it is possible bend the conduit easily with the aid of a bending spring and all conduit and conduit fittings shall be of the unthreaded type.

 

4)      The minimum size of PVC conduit that may be used in electrical installations shall be 20 mm other sizes of conduits shall be limited to the following diameter: 25 mm, 32 mm, 38 mm and 50 mm.

 

5)      Rigid non-metallic conduits shall be installed generally in accordance    with the requirements set out for metallic conduits shall allow for the longitudinal expansion and contraction of the conduits.

 

7.4.3     1st Fix –PVC & GI flexible Conduiting:

 

1)      Flexible conduits may be employed for connecting electrical motors and other equipment subject to adjustment of position and vibration to the fixed wiring.

2)      PVC & Metallic flexible conduits shall not be used as the sole means of providing earth continuity and a separate earth continuity conductor of appropriate size shall be provided.

 

3)      Flexible conduits shall only be run exposed and shall be so positioned   that they are not susceptible to mechanical damage. Where necessary flexible conduits shall be adequately supported.

 

4)      The ends of flexible conduits shall be securely anchored to the fixed conduit or equipment to which it is attached by approved flexible conduit adapters that maintain effective mechanical continuity securely in position without distorting it.

 

5)      The flexible conduit shall not be used as part of the earth conductor.

 

6)      A separate earth conductor shall be installed to comply with the same requirements for rigid conduit installations.

 

7)      The maximum length of a flexible conduit run shall be 2.50 meters.

 

8)      Where flexible conduit is installed less than 1.50 meters above a floor in a position where it may be easily disturbed or reached, it shall be supported at intervals not exceeding 300 mm.

 

9)      Except where terminating at motors or at other equipment which requires a free length of flexible conduit to provide for normal movement.

 

 

2.       Risk Assessment

All required safety precautionary measures shall be taken before the start of the work and during the execution of this works as per the Risk Assessment provided, refer to the attached risk assessment.

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